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904L · UNS N08904 · W. Nr. 1.4539 · 015Cr20Ni25Mo4.5Cu · 2RK65

Stainless Steel 904L (N08904) (N08904): composition, properties, fittings and flanges

904L (UNS N08904, W. Nr. 1.4539) is a low carbon super austenitic stainless steel nominally containing 20 % chromium, 25 % nickel, 4.5 % molybdenum and 1.5 % copper. The high alloy content, particularly copper, gives excellent resistance to reducing acids such as dilute sulphuric acid and good resistance to phosphoric acid,…

UNS
N08904
W. Nr.
1.4539
Density
8.00 g/cm³ (0.289 lb/in³)
Key strength
490 MPa / 71 ksi

Identification and standards

Grade identification
Short form904L · UNS N08904 · W. Nr. 1.4539 · 015Cr20Ni25Mo4.5Cu · 2RK65
ClassificationLow carbon super austenitic stainless steel with copper
UNSN08904
Werkstoff number1.4539
Material familyStainless Steel

Chemical composition

Stainless Steel 904L (N08904) composition limits (weight percent)
ElementComposition (wt %)Why it is there
Chromium (Cr)19.0 - 23.0Passive film, oxidising media resistance
Nickel (Ni)23.0 - 28.0Austenite stability, chloride SCC resistance
Molybdenum (Mo)4.0 - 5.0Pitting and crevice resistance
Copper (Cu)1.0 - 2.0Reducing acid resistance, particularly sulphuric
Manganese (Mn)2.00 max-
Silicon (Si)1.00 max-
Nitrogen (N)0.10 max-
Phosphorus (P)0.045 max-
Sulphur (S)0.035 max-
Carbon (C)0.02 maxLow carbon for as-welded service
Iron (Fe)BalanceMatrix

Note Single figures are maximum limits unless shown as a range. Always confirm against the heat-specific EN 10204 3.1 certificate supplied with your order.

Mechanical properties

Stainless Steel 904L (N08904) - mechanical properties (stated condition)
Tensile strength, min (annealed, ASTM B625)490 MPa / 71 ksi
0.2 % yield strength, min220 MPa / 32 ksi
Elongation in 2 in, min35 %
Typical hardness, annealed150 - 200 HB
Typical pitting resistance equivalent numberAbout 35
Recommended service temperature range-196 °C to 400 °C

Warning Values depend on product form, section thickness and heat treatment. Larger sections generally achieve lower strength than thin product; always design against the applicable code allowable stress rather than these figures.

Physical properties

Stainless Steel 904L (N08904) - physical constants
Density8.00 g/cm³ (0.289 lb/in³)
Melting range1300 - 1390 °C (2370 - 2535 °F)
Modulus of elasticity195 GPa (28.3 x 10⁶ psi)
Thermal conductivity at 20 °C12.0 W/m·K
Mean coefficient of thermal expansion, 20-100 °C15.3 µm/m·°C
Electrical resistivity at 20 °C0.95 µΩ·m

Specifications by product form

Stainless Steel 904L (N08904) - governing specifications
Plate / sheet / stripASTM B625 / ASME SB-625
Bar / rod / shapesASTM B649 / ASME SB-649
Seamless pipe & tubeASTM B677 / ASME SB-677
Welded pipe & tubeASTM B673 / B674 / ASME SB-673
Forgings & flangesASTM B649 or ASTM A182 by agreement; commonly supplied to customer specification
Butt weld fittingsASTM B366 or ASTM A403 by agreement to ASME B16.9 dimensions
Welding consumablesOver-alloyed nickel filler such as ERNiCrMo-3 or matching 904L consumables
UNS / EN / ChinaUNS N08904 · W. Nr. 1.4539 · GB 015Cr20Ni25Mo4.5Cu

Product forms available

Hangbo supplies this grade in the following forms. Sizes outside the listed range can often be produced to order.

  • Seamless and welded pipe and tube
  • Butt weld elbows, tees, reducers and stub ends to ASME B16.9
  • Forged flanges to ASME B16.5 Class 150-600
  • Machined pump bodies, valve parts and heat exchanger components

Typical applications

  • Sulphuric acid handling, pickling plants and acid recovery systems
  • Phosphoric acid production, storage and fertiliser plant equipment
  • Seawater cooling heat exchangers and condensers at moderate temperature
  • Pulp and paper bleach and sulphate processes
  • Pharmaceutical reactors requiring low metal ion release
  • Oil and gas produced water and moderately sour gathering lines

Welding, forming and machining

Welding
Weld readily using GTAW or GMAW with matching 904L consumables or an over-alloyed nickel filler for critical joints. Keep interpass temperature low - about 100 °C - and use argon backing gas.
Hot forming
Solution anneal at 1090-1175 °C then quench rapidly in water. Hot work between 1175 °C and 950 °C.
Machining
High alloy content increases cutting forces. Use rigid setups, positive rake carbides, low cutting speeds and continuous feed.
Selection advice
Compare 904L carefully against Incoloy 825 and Hastelloy C-276. In many duties they offer much greater safety margin for a modest price increase.

Buy Stainless Steel 904L (N08904) from Hangbo

Material is supplied with full heat-number traceability, solution annealing or ageing performed under calibrated furnace control, and an EN 10204 3.1 certificate covering chemical analysis, mechanical properties, heat treatment records and the agreed NDT scope. Positive material identification and third party inspection and test reports from SGS are available for critical service.

Request a quotation for Stainless Steel 904L (N08904)

Stainless Steel 904L (N08904) frequently asked questions

Is 904L a stainless steel or a nickel alloy?
It is classified as a super austenitic stainless steel, but with 23-28 % nickel it behaves closer to a nickel alloy and is normally purchased under ASTM B-series specifications rather than the A-series used for standard stainless.
What is 904L best at?
Dilute sulphuric acid and phosphoric acid service, thanks to the copper addition, plus good chloride pitting resistance in seawater cooling systems.
Can 904L be welded without post-weld heat treatment?
Yes. The 0.02 % maximum carbon prevents sensitisation, so fabrications normally enter service as-welded.
Is 904L better than duplex 2205?
It depends on the duty. 904L wins in reducing acid service and complex fabrications needing high formability, while 2205 wins on strength, chloride SCC resistance and price.

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