Technical knowledge
Incoloy 925 for sour oil and gas flanges and tubular components
Incoloy 925 composition, age hardening response, NACE MR0175 position and specification notes for sour wellhead, Christmas tree and downhole components in flanged form.
Where 925 fits between 825 and 718
| Factor | 825 | 925 | 718 |
|---|---|---|---|
| UNS number | N08825 | N09925 | N07718 |
| Nickel | 38 - 46 % | 38 - 46 % | Balance, about 52 % |
| Hardening | Solid solution | Age hardenable | Age hardenable |
| Typical yield strength | About 240 MPa annealed | Well above 825 after ageing | About 1034 MPa aged |
| Corrosion resistance | Excellent in acid and sour | Comparable to 825 | Lower molybdenum |
| Relative cost | Lowest | Middle | Highest |
Age hardening is the point of the alloy
925 is supplied solution annealed for forming and machining, then aged to develop strength. The ageing cycle must be controlled and recorded, because both under ageing and over ageing cost strength, and because hardness is a sour service acceptance criterion rather than just a mechanical property.
- Specify the ageing cycle and require the heat treatment chart.
- State the maximum hardness required by the project specification and require actual readings on the certificate.
- Confirm the certificate quotes actual molybdenum and copper values.
Sour service acceptance
Components for hydrogen sulphide bearing environments must comply with NACE MR0175 / ISO 15156. In practice this means the alloy must be in the correct heat treatment condition, within the specified hardness limit, and free of cold work that raises local hardness. Where the project requires independent verification, documented testing by SGS can be arranged and the resulting third party test report issued with the shipment.
Questions about this topic
Can 925 replace 825 without redesign?
It can replace 825 where higher strength is needed, because the corrosion performance is similar. Confirm the heat treatment condition and hardness with the design engineer, since the aged condition changes the mechanical basis of the design.
Is 925 weldable?
Yes, usually with a matching nickel base filler and a post weld age where the design depends on weld strength. Welding in the aged condition softens the heat affected zone, so the full component must be re-aged if full strength is required.
Why is hardness so important in sour service?
Hardness is the practical proxy for susceptibility to sulphide stress cracking. A component that exceeds the specified hardness limit is at greater risk of cracking under load in hydrogen sulphide environments, regardless of its nominal alloy.
Questions about our products
What products does Hangbo Alloy supply?
Four product families, all available in nickel-based alloys, titanium, duplex and special stainless steel: flanges, butt weld pipe fittings, elbows, and seamless tube and pipe. Flanges cover weld neck, long weld neck, slip-on, blind, socket weld, threaded and lap joint patterns. Fittings and elbows cover concentric and eccentric reducers, equal and reducing tees, caps, stub ends, and 45°, 90° and 180° returns in both long and short radius, plus 3D and 5D bends for piggable lines. Seamless tube and pipe is supplied cold drawn or hot finished from 6 mm to 630 mm outside diameter.
Which alloy grades are available for these products?
More than 90 grades are published in our grade library. The most requested are Inconel 625, 718, 600 and X-750, Hastelloy C-276, C-22 and B-2, Monel 400 and K-500, Incoloy 800H, 825 and 925, duplex 2205 and super duplex 2507, 316L, 904L and 254SMO stainless steel, and titanium Grade 2 and Grade 5. Nickel-based grades can also be supplied with VIM plus ESR double melting where cleanliness or fatigue life is critical.
What sizes, wall thicknesses and pressure classes can you supply?
Flanges run from NPS ½ to NPS 24 to ASME B16.5 and from NPS 26 to NPS 60 to ASME B16.47 Series A or B, in pressure classes 150 through 2500. Butt weld fittings and elbows run from NPS ½ to NPS 48 (DN 15 to DN 1200) in wall thickness Schedule 5S through XXS. Seamless tube and pipe covers 6 mm to 630 mm outside diameter, in random lengths of about 5 to 7 metres or fixed lengths up to 12 metres. Non-standard and intermediate sizes are quoted on request.
Which material and dimensional standards do you work to?
Forged flanges to ASTM B564, B381 and A182 with dimensions to ASME B16.5 and ASME B16.47. Butt weld fittings and elbows to ASTM B366 and A403 with dimensions to ASME B16.9 and MSS SP-43. Seamless tube and pipe to ASTM B444, B423, B622, B163, B167, B861, A312, A213 and A790. Marking follows MSS SP-25 and the applicable product standard. If your project is governed by EN, DIN, JIS or a company specification, send the document and we will confirm equivalence before quoting.
Is there a minimum order quantity?
There is no minimum for standard sizes and grades held in stock, and prototypes, spares and small trial batches are accepted. Made-to-order melts and special forgings carry a minimum weight that depends on the alloy and the route, typically from about 500 kg for special grades.
What inspection and certification is issued with the goods?
Every shipment carries an EN 10204 3.1 mill test certificate quoting the actual chemical and mechanical results for the specific heat lot, together with dimensional records and heat treatment data where applicable. Testing is carried out in house by optical emission spectrometry, tensile, impact and hardness testing, plus ultrasonic and eddy current examination, with hydrostatic pressure and intergranular corrosion testing to ASTM G28 or A262 Practice E where the specification requires it. Third party inspection by SGS or another recognised agency can be arranged, and their report is issued alongside the shipment.
What are typical lead times?
Standard stock items ship within days. Common production grades such as Inconel 625 or duplex 2205 are typically a few weeks. Special chemistries, larger forgings and items that require third party inspection take longer and are quoted individually against the requirement.
How are the products packed for export?
Flanges and fittings receive a rust preventive coating, are individually wrapped and are packed in plywood cases secured with steel banding. Tube ends are capped and bundles are strapped. Packing lists quote heat numbers so every case can be cross-checked against the mill certificate on arrival. We quote EXW, FOB, CFR, CIF and DAP, and mixed-alloy orders can be consolidated into one shipment with a single documentation package.
How do I request a quotation or a sample?
Send the grade or UNS number, the dimensions including schedule or wall thickness, the governing material and dimensional standards, quantity, any heat treatment or NDT scope and the certificate type you need; a drawing is ideal for special flanges and fittings. Email demi@nickel-alloy.com or message us on WhatsApp +86 15618279078 and we normally issue a formal quotation within 24 hours on working days. Samples and previous test reports can be arranged before the first order.
Talk to an engineer
Share your duty conditions and we will shortlist candidate alloys within one working day.